Technical specifications 2. Projecting top hung timber / aluclad timber 3. Projecting side hung, 7 rebate, timber 5

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1 Standard profiles 1 Technical specifications 2 Projecting top hung timber / aluclad timber 3 Projecting top hung, Flex-Fit, timber / aluclad timber 4 Projecting side hung, 7 rebate, timber 5 M-7 Projecting side hung, level rebate, aluclad timber Projecting topswing, timber 7 Projecting topswing, aluclad timber 8 Projecting side hung, 7 rebate, timber 9 Friction brake 10 Restrictor 11 6 Accessories 12

2 M-7 Standard profiles (page ) 1

3 Profile Standard Timber Profile ,5 3-0, ,3 17,3 * * 7 Head and jambs 3 3,5 16 Important! The grooves must be min. 12x7 og 17,3x3 where the hardware is to be fitted. *Groove distances must be positioned to the chosen gasket system. Cill 16,5 Standard Profile No: M-7 Timber 1-1

4 Profile Standard Timber-aluprofile ,5 3-0, ,3 17,3 * * 7 Head and jambs 3 3,5 Cill 16 Important! The grooves must be min. 12x7 og 17,3x3 where the hardware is to be fitted. *Groove distances must be positioned to the chosen gasket system. 16,5 Standard Profile No: M-7 Timber-Alu 1-2

5 M-7 Technical specifications (page ) 2

6 Technical specification Proj. Tophung / Sidehung Timber- / aluclad timber profiles GARANT M-7 hardware are tested and are under continuous quality control. All tests are carried out accordance to EN for weight load and functionality. Surfaces tested accordance to EN 1670 grade 5, > 480 hours in NSST Art. No Description Proj. Tophung, Flex-fit 4 Height =< 420 mm Proj. Tophung, Flex-fit 4 Height =< 620 mm Proj. Tophung, Flex-fit 4 60 Height =< 1320 mm Proj. Tophung, double friction 4 45 Height =< 1015 mm Proj. Tophung 100 kg version Height =< 1530 mm Proj. Sidehung, 7 rebate Proj. Sidehung, 7 rebate 4 45 Width =< 800 mm Proj. Sidehung, level rebate 4 45 Explanation of the above table: Column: Classification of M-7 hardware for windows accordance to EN The below scheme is made in accordance to EN All size satments are made at the maximum sash height or width depending on function. The load as minimum the specified maximum weight. 1. Application category -(no requirement) 2. Durability Grade 5 ( cycles) 3. Load Hardware maximum load in kg 4. Fire resistance Grade 0 (no requirement) 5. Safety of use Grade 1 6. Duration in NSST Grade 5 7. Security -(no requirement) 8. Application Test accordance to hardware type 9. Test size of sash Maximum sash height (mm) All hardware parts are surface-treated in a special process where a multi-layer coating is applied Which finishes with a finish that ensures a uniform and dense surface. Tests on these surfaces are made before assembly and after the hardware have been assembled. This ensures that rivets etc. meets our high standard requirements. Technical specification accordance to EN No: Test 2-1

7 Technical specification Topswing Timber- / aluclad timber profiles GARANT M-7 hardware are tested and are under continuous quality control. All tests are carried out accordance to EN for weight load and functionality. Surfaces tested accordance to EN 1670 grade 5, > 480 hours in NSST Art. No Description Topswing, aluclad timber Height = <1573 mm Topswing, timber Height = <1573 mm Explanation of the above table: Column: Classification of M 7 hardware for windows accordance to EN All size satments are made at the maximum sash height or width depending on function. The load as minimum the specified maximum weight. 1. Application category -(no requirement) 2. Durability Grade 4 ( cycles) 3. Load Hardware maximum load in kg 4. Fire resistance Grade 0 (no requirement) 5. Safety of use Grade 1 6. Duration in NSST Grade 5 7. Security -(no requirement) 8. Application Test accordance to hardware type 9. Test size of sash Maximum sash height (mm) The below scheme is made in accorance to EN All hardware parts are surface-treated in a special process where a multi-layer coating is applied Which finishes with a finish that ensures a uniform and dense surface. Tests on these surfaces are made before assembly and after the hardware have been assembled. This ensures that rivets etc. meets our high standard requirements. Technical specification accordance to EN No: Test 2-2

8 Projecting top hung timber / aluclad timber (page ) 3 M-7

9 Proj. Top hung Standard timber- / aluclad timber profile Art. no Guide block Projecting top hung: Art. no , Top hung, SH mm, 45 kg Art. no , Top hung, SH mm, 45 kg Art. no , Top hung, SH mm, 60 kg Art. no , Top hung, SH mm, 100 kg Art. no , Top hung double friction, SH mm, 45 kg Security block: Block for additional compression (recommanded if the sash is wider than 1100 mm) Art. no Art. no Guide block Espag Timber- / timber-alu overview No:

10 Proj. Top hung double friction Standard timber- / aluclad timber profile Art. no L=552 mm Adjustable friction using a 2,5 mm allan key Stop Before adjustment: Release this screw Loosen this srew Art. no Adjustable friction using a 2,5 mm allan key Sash height min. 545 mm max mm Adjustment up / down +/- 1,5 mm, by using a 4 mm allan key Definitions Proj. Top hung double friction No:

11 Proj. Top hung double friction Standard timber- / aluclad timber profile Art. no mm sash gives 450 mm escape opening Sash height Escape opening Fire Escape Opening Art. No Description 1 Description 2 Fire escape Proj. Top hung, Flex-Fit Sash height mm, 45 kg mm Proj. Top hung, Flex-Fit Sash height mm, 45 kg mm Proj. Top hung, Flex-Fit Sash height mm, 60 kg mm Proj. Top hung, Flex-Fit, double friction Sash height mm, 45 kg mm Proj. Top hung, Flex-Fit Sash height mm, 100 kg mm Sizes and escape openings instructive No:

12 Proj. Top hung Double friction Standard timber- / aluclad timber profile Art. no There are 2 different sets of holes for the stop. 1. The top set is used for standard timber profiles 2. The position 7 mm lower is used for wider rebates, or by alu-clad profiles, that can not open otherwise. 7 Double friction No:

13 Proj. Top hung, 100 kg Standard timber- / aluclad timber profile Adjustable friction Stop with 3 positions. See next page for fitting instructions. Important! Adjustable +/-1,5 mm Art. no This corner is placed towards the inside of the groove. Art. no A ( 1 : 2 ) A Art. no min. sash 711 mm max mm Min mm sash gives 450 mm opening Remember to loosen the security screw before height adjustment. Remember to tighten the security screw after adjustment. Height adjustment Raise/ lower +/- 1,5 mm. Use a 4 mm allan key 100 kg hardware, details No:

14 Proj. Top hung, 100 kg Standard timber- / aluclad timber profile Art. no There are 3 positions for the stop. Which one has to be used depends of the sash size Its important that this is complied to. Sash size: mm Use the bottom position Sash size: mm Use the centre position Sash size: mm Use the top position C ( 1 : 5 ) B ( 1 : 5 ) Centre A ( 1 : 5 ) Top Bottom C B A mm mm mm 100 kg. Placement of the stop No:

15 Proj. Top hung Standard timber- / aluclad timber profile Size and escape openings instructive: 1: Sash weight max. 100 kg Sash width Sash height Size and escape openings instructive: 1: Sash weight max. 45 kg : : Sash weight max. 60 kg : Sash height , 45 kg , 45 kg Sash width , 60 kg 60 Min. 60 cm opening height, min. 50 cm opening width H+W= min. 150 cm 45 Min. 45 cm opening and HxW= min. 0,33 m² (UK) Sizes and escape openings instructive No:

16 Proj. Top hung generally Standard timber- / aluclad timber profile 1 1 Friction 1 2 Maintenance and lubrication of projecting top hung hardware The following places to be lubricated at least once a year. If the gearing is placed in aggressive environment, lubricate when necessary. Use acid free oil of all places, except inside the alu-rail, use white vaseline. When dirty, wash the gear by using normal dishwasher detergent with neutral Ph value. 1: The connection/ rivet between the parts (oil) 2: Inside the alu-rail (vaseline) It is important to clean and lubricate the alu-rail sliding surface, this will ease the gearing movement. The friction slider must not be lubricated Friction Maintenance and lubrication Date: June 2017 No:

17 Projecting top hung, Flex-Fit, timber / aluclad timber (page ) 4 M-7

18 Proj. Top hung, Flex-Fit Patented! Standard timber- / aluclad timber profile Projecting top hung hardware Frame and sash part are assembled at delivery Seperate top hung hardware Sash part Seperate top hung hardware Frame part The pin for the fork The fork The stop slider Adjustable friction Use a 2,5 mm allan key The pin for the lock A A ( 1 : 2 ) The spring lock Adjustable Raiser/ lower +/- 1,5 mm. use a 4 mm allan key Flex-Fit hardware, details No:

19 Proj. Top hung, Flex-Fit Patented! Standard timber- / aluclad timber profile Art. no Art. no Art. no The stop block are only on these 2 larges hardware. The stop block fitted at the hole with countersunk screws Hardware overview No:

20 Proj. top hung, Flex-Fit Patented! Standard timber- / aluclad timber profile Dismounting the sash from the frame In order to dismount the sash of the frame: 1. Push the spring lock up to unsecure position Turn the sash to horizontal position 2. The spring lock is now in open position. The arm with the pin can be lifted off the hardware. 4. Lift the sash out of the fork and dismount the sash from the frame 3 4 Dismounting of sash from frame No:

21 Proj. Top hung, Flex-Fit Patented! Standard timber- / aluclad timber profile Frame Assembly of frame and sash 1. Hardware for frame- and sash part fitted seperately, as shown 2. The sash with the hardware must be in horizontal position 3. The pind lowered vertically downwards into the fork on both sides Sash 4. Before turn the sash, the pin must be in the bottom of the fork. Mounting of sash with hardware No:

22 Proj. Top hung, Flex-Fit Patented! Standard timber- / aluclad timber profile Hole with spring lock Spring lock in open position, not secured Hole with spring lock Assembly of frame and sash 4. Before turn the sash part, the pin must be in the bottom of the fork 5. Turn the sash down and slide the sash and the slider upward. 6. Slide the arm with the pin above the hole, and than press the pin into the hole. 7. Press the spring lock into closed position by using a screw driver. 8. Check the arm is secured fixed into the hole with spring lock. Spring lock in closed posiotion, secured Groove screw tightened by using 2,5 mm allan key. Max torque 4,5 Nm The arm is secured fixed into the hole. A B C Mounting of hardware No:

23 Standard timber- / aluclad timber profile Proj. Top hung Height adjustment, generally Security screw (groove screw) Sash raise Sash lower The hardware is fitted with an eccentric adjusting screw in the lower part of the hardware. This can raise or lower the sash so that if necessary drops or wearers can be compensated. Adjustment is as follows: First, loosen the groove screw by using a 2,5 mm allan key. Then turn with a 4 mm allan key the eccentric in clockwise or counterclockwise. The marking found on the eccentric shows the position. If the mark is turned down, the sash is lowered. Turning upwards raises the sash. It is recommended to lift the sash upwards to relieve motion and ease the turn. When the sash is at the desired height, tighten the groove screw again. Do not forget to overload the groove screw!. Torque max. 4,5 Nm +0,5 3-0,0 (nominally) Height adjustment of sash No:

24 Proj. Top hung, Flex-Fit Patented! Standard timber- / aluclad timber profile Frame Allowed sash height: See below table Sash Allowed sash height Fire Escape Opening Escape opening Sash height Art. No Description 1 Description 2 Fire escape Proj. Top hung, Flex-Fit Sash height mm, 45 kg mm Proj. Top hung, Flex-Fit Sash height mm, 45 kg mm Proj. Top hung, Flex-Fit Sash height mm, 60 kg mm Sizes and escape opening No:

25 Proj. Top hung generally Standard timber- / aluclad timber profile 1 1 Friction 1 2 Maintenance and lubrication of proj. top hung hardware The following places to be lubricated at least once a year. If the gearing is placed in aggressive environment, lubricate when necessary. Use acid free oil of all places, except inside the alu-rail, use white vaseline. When dirty, wash the gear by using normal dishwasher detergent with neutral Ph value. 1: The connection/ rivet between the parts (oil) 2: Inside the alu-rail (vaseline) It is important to clean and lubricate the alu-rail sliding surface, this will ease the gearing movement. The friction slider must not be lubricated Friction Maintenance and lubrication No:

26 Projecting side hung, 7 rebate, timber (page ) 5 M-7

27 Proj. Side hung, 7 rebate Standard timber profile Top gear Gearing: Art. no , RH, proj. Side hung, 7 rebate Art. no , LH, proj. Side hung, 7 rebate Espag Bottom gear Overview No:

28 Proj. Side hung, 7 rebate Standard timber profile Bottom gear Bottom gear Art. no RH, proj. Side hung, 7 rebate Art. no LH, proj. Side hung, 7 rebate Escape opening Polish opening Sash 605 mm gives 450 mm opening (UK) Sash >760 mm gives 600 mm opening Polish and escape opening No:

29 Proj. side hung, 7 rebate Standard timber profile Top gear bottom gear Stop fitted here Friction stay always in the top 300 Min. 325 mm max. 800 mm Definitions Date: Nov No:

30 Proj. Side hung, 7 rebate Standard timber profile Art. No RH / LH 1: Sash weight max 60 kg 2: The glass should be fitted correctly by using the " diagonal" glazing method Sash height Sash width 60 Min. 60 cm opening height, min. 50 cm opening width and H+W = min. 150 cm 45 Min. 45 cm opening and HxW= min. 0,33 m² (UK) Sizes and escape opening No: Version: 0 5-4

31 otomgeagarant M-7 Proj. Side hung, 7 rebate Standard timber profile Art. no: RH & LH Proj. Side hung, 60 kg sash weight It is possible to use sash weight up to 60 kg It can be neccessary to machine the bottom of the sash, to avoid that the arm on the hardware and the sash scrabes against each other. Remove 0.5 mm behind the groove, to avoid that the paint is damaged by the hardware. It is neccessary to be careful when assembling the window and installing it into the building, to avoid that the sash drops too much opposite the hardware. It is necessary to be careful when assembling the hardware on the frame and sash part, as well as when the window installing into the building. To avoid that the sash drops, the window should be fitted correctly by using the diagonal method. Cf. Window industry instructions. r330 0,5 mm Installing instructions Date: Nopv No: B

32 Proj. Side hung side adjustment generally otsomogehwm-7 arngarant Standard timber profile The hardware is fitted with an eccentric adjusting screw in the right/ left part of the hardware. This can adjust the sash to the right or left side so that if necessary drops or wearers can be compensated. Adjustment is as follows: First, loosen the groove screws. Then turn with a 4 mm allan key the eccentric in clockwise or counterclockwise. The marking found on the eccentric shows the position. If the mark is turned to the right, the sash is moved to the right. If the mark is turned to the left, the sash is moved to the left. When the sash is at the desired position, tighten the groove screw again. Do not forget to overload the groove screw!. Torque max. 4,5 Nm The sash move to the left Screws The sash move to the right Side adjustment of sash +0,5 3-0,0 (nominally) No: B

33 Proj. Side hung, 7 rebate Standard timber profile Maintenance and lubrication of projecting side hung hardware 1 Friction The following places to be lubricated at least once a year. If the gearing is placed in aggressive environment, lubricate when necessary. Use acid free oil of all places, except inside the alu-rail, use white vaseline. When dirty, wash the gear by using normal dishwasher detergent with neutral Ph value. 1: The connection/ rivet between the parts (oil) 2: Inside the alu-rail (vaseline) 3: The bottom alu-rail gliding surface (vaseline) It is important to clean and lubricate the alu-rail sliding surface, this will ease the gearing movement. The friction slider must not be lubricated Maintenance and lubrication No:

34 M-7 Projecting side hung, level rebate, aluclad timber (page ) 6

35 Proj. Side hung, level rebate Standard aluclad timber profile Top gear Art. no Projecting side hung, level rebate hardware Espag Bottom gear Overview No:

36 Proj. Side hung, level rebate Standard aluclad-timber profile Bottom gear Bottom gear Escape opening 330 Sash 605 mm gives 450 mm opening (UK) Sash >760 mm gives 600 mm opening 110 Cleaning opening Cleaning and escape opening No:

37 Proj. side hung, level rebate Standard aluclad-timber profile Top gear bottom gear Stop fitted here Friction stay always in the top 300 Min. 325 mm max. 800 mm Definitions No:

38 Proj. Side hung, level rebate Standard aluclad-timber profile Art. Nr : Sash weight max 60 kg 2: The glass should be fitted correctly by using the " diagonal" glazing method Sash height Sash width 60 Min. 60 cm opening height, min. 50 cm opening width and H+W = min. 150 cm 45 Min. 45 cm opening and HxW= min. 0,33 m² (UK) Sizes and escape opening No: Version: 0 6-4

39 otomgeagarant M-7 Proj. Side hung, level rebate Standard aluclad-timber profile Art. no: Projecting side hung, 60 kg sash weight It is possible to use sash weight up to 60 kg It can be neccessary to machine the bottom of the sash, to avoid that the arm on the hardware and the sash scratch. against each other. It is neccessary to be careful when assembling the window and installing it into the building, to avoid that the sash drops too much opposite the hardware. It is necessary to be careful when assembling the hardware on the frame and sash part, as well as when the window installing into the building. To avoid that the sash drops, the window should be fitted correctly by using the diagonal method. Cf. Window industry instructions. r330 0,5 mm Installing instructions No: B

40 Proj. Side hung side adjustment generally otsomogehm-7 Standard aluclad-timber profile The hardware is fitted with an eccentric adjusting screw in the right/ left part of the hardware. This can adjust the sash to the right or left side so that if necessary drops or wearers can be compensated. Adjustment is as follows: First, loosen the groove screws. Then turn with a 4 mm allan key the eccentric in clockwise or counterclockwise. The marking found on the eccentric shows the position. If the mark is turned to the right, the sash is moved to the right. If the mark is turned to the left, the sash is moved to the left. When the sash is at the desired position, tighten the groove screw again. Do not forget to overload the groove screw!. Torque max. 4,5 Nm Screws arngarant wthe sash move to the left The sash move to the right Side adjustment of sash +0,5 3-0,0 (nominally) No: B

41 Proj. Side hung, level rebate Standard aluclad-timber profile Maintenance and lubrication of projecting side hung hardware 1 Friction The following places to be lubricated at least once a year. If the gearing is placed in aggressive environment, lubricate when necessary. Use acid free oil of all places, except inside the alu-rail, use white vaseline. When dirty, wash the gear by using normal dishwasher detergent with neutral Ph value. 1: The connection/ rivet between the parts (oil) 2: Inside the alu-rail (vaseline) 3: The bottom alu-rail gliding surface (vasline) It is important to clean and lubricate the alu-rail sliding surface, this will ease the gearing movement. The friction slider must not be lubricated Maintenance and lubrication No:

42 M-7 Projecting topswing, timber (page ) 7

43 Art. no Top swing, timber, M5 Sash weight max. 70 kg Art. no Top swing, timber, M6 Sash weight max. 70 kg Art. no Top swing, timber, M7 Sash weight max. 70 kg Art. no Top swing, timber, M8 Sash weight max. 70 kg Art. no Top swing, timber, M9 Sash weight max. 70 kg Art. no Top swing, timber, M10 Sash weight max. 70 kg Art. no Top swing, timber, M11 Sash weight max. 70 kg Art. no Top swing, timber, M12 Sash weight max. 70 kg Art. no Top swing, timber, M13 Sash weight max. 70 kg Art. no Top swing, timber, M14 Sash weight max. 70 kg Art. no Top swing, timber, M15 Sash weight max. 70 kg Art. no Top swing, timber, M16 Sash weight max. 70 kg Use screws as Red Horse: Countersunk head SPS CSH-R 3,3 x 23 TX 10 TC Overview: Top swing, sash weight max. 70 kg No:

44 Top swing Standard timber profile Cavity fitting Art. no Topswing hardware, timber Art. no Head overswing Initial restrictor and reverse catch Art. no. Standard Mila M 7 Topswing gear Head Overswing mm Sash height mm Min Max. Gear lenght mm Approx mm Approx mm Approx mm Approx mm Approx mm Approx mm Approx mm Approx mm Approx mm Approx mm Approx mm Approx mm A window with min. sash height gives 38 mm overswing in reversed position. A window with max. sash height gives 137 mm overswing in reversed position. The above is based on Mila suggested profiles. A large frame will reduce the overswing, a slim frame increase the overswing. Installing the window into building: It is necessary to be careful when assembling the hardware on the frame and sash part, as well as when the window installing into the building. To avoid that the sash drops, the window should be fitted correctly by using the diagonal method. Cf. Window industry instructions. The frame must be adjusted and maintained to achieve the correct distance of the sides, between the frame and the sash. The prescribed distance for topswing hardware is / -0 mm for the frame. Installing and overswing No:

45 Top swing Standard timber profile 4,3 8,8 7 Art. no og Distance between frame and sash , ,3 Head Use screws as Red Horse: 17,3 17,35 Countersunk head SPS CSH-R 3,3 x 23 TX 10 TC 3 Jambs + 1 9,5-0 Remove this area Alu-rail Profile drawing No:

46 Top swing Standard timber profile Hardware lenght Topswing hardware. A set of hardware consist of 2 parts, a left and a right part. The initial and reverse restrictor is placed in left hand hardware. The restrictor has 2 positions, both can be used in opening and reverse positions. When the frame is retraced, the restrictor will automatically engage without further operation. Always use the largest possible hardware, lenghts and approximate responding sash sizes see page 7-2 A Art. no , LH hardware opened to 2. restricted position as shown by the pisture. A ( 1 : 1 ) Operating/ function No:

47 Top swing Standard timber profile How to fit: 1. Fit the hardware into the frame Use screws as Red Horse: Countersunk head SPS CSH-R 3,3 x 23 TX 10 TC 2. slide the sash into the arms and fasten 3. Close and reverse the sash to check that the window and hardware works correct. The hardware has to be lubricated before the window is sent out to the customer. How to fit No: Version: 0 7-5

48 Top swing Standard timber profile Operating of the restrictor: When the window is closed the restrictor is pressed below the aluminium track and is not engaged. Fig. 1 Fig. 2 For Reversing and polish position: Fig. 3 When the sash is opened, the integral restrictor bar will move until it engages into the first pre punched slots in the aluminium track. The sash movement is limited to an opening of approx 90 mm. To close the window: When the sash is retracted, the resrictor will automatically engage without further operation. Opening in addition to first position See Fig. 2 Hold the handle of the sash with one hand and press down until the restrictor is free of the pre punched slots with the free hand. The sash can be pulled to close the window. When the frame is turned to polish position, press down the restrictor bar and pass both the pre punched restricted positions in aluminium track by control the sash from closing by holding the window handle with the other hand. Continue the opening until to the arm length. Then continue rotating of the sash by pulling down the sash top Keep control of the movement of the sash throughout the turn until the restrictor is engaged again, as shown in Fig. 3. The frame is now maintained in the cleaning position. Further reverse to position as shown in fig. 2 is possible by pulling the sash towards the frame in the direction of cleaning. After cleaning the restrictor bar is depressed to pass both pre punched restricted positions, the sash pushed gently in the direction away from the frame and back towards the restricted position. When rotated to a position where the handle can be reached safely at the arms lenght, pull the sash to the closed position. Operating of the restrictor No:

49 Top swing Standard timber profile Maximum sash height 522 mm Minimum sash height is 423 mm Sash height: Maximum sash height is reached, when there is almost space for the next, larger size of hardware. Allow a bit of extra space below the hardware to avoid scratching the cill when fitting the hardware. The lenght of hardware Art. no is 428 mm The lenght increases 100 mm for each size Topswing M5-M6 hardware No:

50 Top swing Standard timber profile Restricted positions: The drawing shows M12, 1126 mm sash in two different restricted positions. The 1. restricted position, the opening for the sash is to mm. The 2. restricted is designed as a ventilation position, with a larger opening mm 282 Restricted for example M12 No:

51 Top swing Standard timber profile If the sash is reversed until it hits the head, the overswing should be approx. min 37 mm and max 137 mm Overswing when the frame is turned to cleaning position: Turn the sash until it engage into the 1st restricted position, there should be a good distance between sash and the wall and the overswing will have no consequences. M12 min. sash M12 max. sash 1123 mm sash 1222 mm sash Turn into 2st restricted position B A B ( 1 : 2 ) A ( 1 : 2 ) Overswing of sash, shown for M12 No:

52 Top swing Standard timber profile Art. No Sash sizes and escape openings instructive Sash weight max. 70 kg Sash height Sash width 60 Min. 60 cm opening height, min. 50 cm opening width and H+W = min. 150 cm 45 Min. 45 cm opening and HxW= min. 0,33 m² (UK) Sizes and escape openings instructive No:

53 Top swing Standard timber profile LH hardware seen fom inside A 1 Maintenance and lubrication of topswing hardware generally The following places to be lubricated at least once a year. If the gearing is placed in aggressive environment, the frequency of lubrication must be increased. 3 RH hardware seen from inside (1) The top-and bottomglider tracks must be kept clean and free from any obstructions. If any fixings have been used in this track, care must be taken to ensure smooth reversal without interference of the nylon gliders (vasline) The tracks should be kept lightly lubricatedthe aluminium tracks must not be repainted (2) Between the steel bar in the restrictor and the aluminium track (vaseline) (3) All riveted joitns (oil) Maintenance and lubrication Date: Nov. 217 No:

54 M-7 Projecting topswing, aluclad timber (page ) 8

55 Art. no Top swing, timber-alu, M5 Sash weight max. 70 kg Art. no Top swing, timber-alu, M6 Sash weight max. 70 kg Art. no Top swing, timber-alu, M7 Sash weight max. 70 kg Art. no Top swing, timber-alu, M8 Sash weight max. 70 kg Art. no Top swing, timber-alu, M9 Sash weight max. 70 kg Art. no Top swing, timber-alu, M10 Sash weight max. 70 kg Art. no Top swing, timber-alu, M11 Sash weight max. 70 kg Art. no Top swing, timber-alu, M12 Sash weight max. 70 kg Art. no Top swing, timber-alu, M13 Sash weight max. 70 kg Art. no Top swing, timber-alu, M14 Sash weight max. 70 kg Art. no Top swing, timber-alu, M15 Sash weight max. 70 kg Art. no Top swing, timber-alu, M16 Sash weight max. 70 kg Use screws as Red Horse: Countersunk head SPS CSH-R 3,3 x 23 TX 10 TC Overview: Top swing, sash weight max. 70 kg No:

56 Top swing Standard aluclad-timber profile Cavity fitting Art. no Topswing hardware, timber Art. no Head overswing Initial restrictor and reverse catch Art. No Standard Mila M 7 Topswing gear Sash height mm Min Max. Gear lenght mm Head Overswing mm mm mm mm mm mm mm mm mm mm mm mm mm A window with min. sash height gives 38 mm overswing in reversed position. A window with max. sash height gives 137 mm overswing in reversed position. The above is based on Mila suggested profiles. A large frame will reduce the overswing, a slim frame increase the overswing. Installing the window into building: It is necessary to be careful when assembling the hardware on the frame and sash part, as well as when the window installing into the building. To avoid that the sash drops, the window should be fitted correctly by using the diagonal method. Cf. Window industry instructions. The frame must be adjusted and maintained to achieve the correct distance of the sides, between the frame and the sash. The prescribed distance for topswing hardware is / -0 mm for the frame. Installing and overswing No:

57 Top swing Standard Aluclad-timber profile 7 Mila Rework at the top corners of the sash: The hardware is designed for alu-clad timber profiles. The pivot point has been moved to the outside of the groove, (8,5 mm outwards), in order to make the sash able to reverse. This requires rework of the top corners of the sash ,3 17, ,8 17,3 Head Jambs Art. no , ,3 3 +1,0 9,5-0,0 Profile drawing No:

58 Top swing Standard aluclad-timber profile Hardware lenght Topswing hardware. A set of hardware consist of 2 parts, a left and a right part. The initial and reverse restrictor is placed in left hand hardware. The restrictor has 2 positions, both can be used in opening and reverse positions. When the frame is retraced, the restrictor will automatically engage without further operation. Always use the largest possible hardware, hardware lenghts and approximate responding sash sizes see page 8-2 A Art. no , LH hardware opened to 2. restricted position as shown by the pisture. A ( 1 : 1 ) Operating/function No:

59 Top swing Standard aluclad-timber profile How to fit: 1. Fit the hardware into the frame Use screws as Red Horse: Countersunk head SPS CSH-R 3,3 x 23 TX 10 TC 2. slide the sash into the arms and fasten 3. Close and reverse the sash to check that the window and hardware works correct. The hardware has to be lubricated before the window is sent out to the customer. How to fit No:

60 Top swing Standard aluclad-timber profile Operating of the restrictor: When the window is closed the restrictor is pressed below the aluminium track and is not engaged. Fig. 1 Fig. 2 For Reversing and polish position: Fig. 3 When the sash is opened, the integral restrictor bar will move until it engages into the first pre punched slots in the aluminium track. The sash movement is limited to an opening of approx 90 mm. To close the window: When the sash is retracted, the resrictor will automatically engage without further operation. Opening in addition to first position See Fig. 2 Hold onto the handle of the sash with one hand and press down until the restrictor is free of the pre punched slots with your other hand. The sash can be pulled to close the window. When the frame is turned to polish position, press down the restrictor bar and pass both the pre punched restricted positions in aluminium track by control the sash from closing by holding the window handle with the other hand. Continue the opening until to the arm length. Then continue rotating of the sash by pulling down the sash top Keep control of the movement of the sash throughout the turn until the restrictor is engaged again, as shown in Fig. 3. The frame is now maintained in the cleaning position. Further reverse to position as shown in fig. 2 is possible by pulling the sash towards the frame in the direction of cleaning. After cleaning the restrictor bar is depressed to pass both pre punched restricted positions, the sash pushed gently in the direction away from the frame and back towards the restricted position. When rotated to a position where the handle can be reached safely at the arms lenght, pull the sash to the closed position. Operating of the restrictor No:

61 Top swing Standard aluclad-timber profile Maximum sash height 522 mm Minimum sash height is 423 mm Sash height: Maximum sash height is reached, when there is almost space for the next, larger size of hardware. Allow a bit of extra space below the hardware to avoid scratching the cill when fitting the hardware. The lenght of hardware Art. no is 428 mm The lenght increases 100 mm for each size Topswing M5-M6 hardware No:

62 Top swing Standard aluclad-timber profile Restricted positions: The drawing shows M12, 1126 mm sash in two different restricted positions. The 1. restricted position, the opening for the sash is to mm. The 2. restricted is designed as a ventilation position, with a larger opening mm 282 Restricted for example M12 No:

63 Top swing Standard aluclad-timber profile If the sash is reversed until it hits the head, the overswing should be approx. min 37 mm and max 137 mm Overswing when the frame is turned to cleaning position: Turn the sash until it engage into the 1st restricted position, there should be a good distance between sash and the wall and the overswing will have no consequences. M12 min. sash M12 max. sash 1123 mm sash 1222 mm sash Turn into 2st restricted position B A B ( 1 : 2 ) A ( 1 : 2 ) Overswing of sash, shown for M12 No:

64 Top swing Standard aluclad-timber profile Art. No Sash sizes and escape openings instructive Sash weight max. 70 kg Sash height Sash width 60 Min. 60 cm opening height, min. 50 cm opening width and H+W = min. 150 cm 45 Min. 45 cm opening and HxW= min. 0,33 m² (UK) Sizes and escape openings instructive No:

65 Top swing Standard aluclad-timber aluprofile LH hardware seen fom inside A 1 Maintenance and lubrication of topswing hardware generally The following places to be lubricated at least once a year. If the gearing is placed in aggressive environment, the frequency of lubrication must be increased. 3 1 RH hardware seen from inside (1) The top-and bottomglider tracks must be kept clean and free from any obstructions. If any fixings have been used in this track, care must be taken to ensure smooth reversal without interference of the nylon gliders (vasline) The tracks should be kept lightly lubricatedthe aluminium tracks must not be repainted (2) Between the steel bar in the restrictor and the aluminium track (vaseline) (3) All riveted joitns (oil) Maintenance and lubrication No:

66 M-7 Projecting side hung, 7 rebate, timber (page ) 9

67 Sideswing, 7 rebate Standard timber profile Top rail Sideswing hardware Art. no Sideswing hardware Sash width mm mm mm Art. No RH LH RH LH RH LH Reverse catch for sash size: Not available mm mm All sideswing hardwares includes restrictor and reverse catch. Please be awere of the sash zises Armsystem and top slider Supporting block Reverse catch Restrictor Armsystem and bottom slider Sizes and definitions No:

68 Sideswing, 7 rebate Standard timber profile +0,5 6-0, Top Remove this area Remove this area Bottom Approximately 18x13 removed from the groove, in the hinge side, to make space for the topslider Pls. Note!: The hardware requires min. 4 mm distance between sash-frame in the hinge side. The operation of sash has to be confirmed in the actual profile Hinge side Profile principle No:

69 Sideswing, 7 rebate Standard timber profile Escape opening Escape opening Sash width 555 mm gives 450 mm escape opening Art. no. Description 1 Description 2 Escape opening M 7 Sideswing, 7 rebate RH Sash width mm, 45 kg mm M 7 Sideswing, 7 rebate LH Sash width mm, 45 kg mm M 7 Sideswing, 7 rebate RH Sash width mm, 45 kg mm M 7 Sideswing, 7 rebate LH Sash width mm, 45 kg mm M 7 Sideswing, 7 rebate RH Sash width mm, 45 kg mm M 7 Sideswing, 7 rebate LH sash width mm, 45 kg mm Sizes and escape opening No:

70 Sideswing, 7 rebate Standard timber profile Art. No. Description 1 Descripion 2 1: Sash weight max 45 kg M 7 Sideswing, 7 rebate sash width mm, 45 kg M 7 Sideswing, 7 rebate Sash width mm, 45 kg M 7 Sideswing, 7 rebate Sash width mm, 45 kg 2: The glass should be fitted correctly by using the " diagonal" glazing method Sash height Sash width 60 Min. 60 cm opening height, min. 50 cm opening width and H+W = min. 150 cm 45 Min. 45 cm opening and HxW= min. 0,33 m² (UK) Sizes and escape opening No:

71 Sideswing, 7 rebate Standard timber profile Top Bottom Section view Head When the window is fitted into the building, the sash can be adjusted sideways, by turning the eccentric in clockwise or counterclockwise, by using a 4 mm allan key. Fit the armsystem: For a right-handed sah, the frame console must be on the right side. Place the top hardware in the groove and push it against the head. Place the bottom hardware in the groove and push it against the cill. Fit with 4 mm screws of appropriate length. Cill Fit of hardware 1 No:

72 Sideswing, 7 rebate Standard timber profile Top: Cut off the top of alu rail 30 mm shorter than the frame opening. Cut from the end opposite the armsystem. Fit the top slider. 30 The pivot point is always the outer rivet. Right side top and bottom hardware shown. Bottom: Fit support block art. no / RH/LH at the handle side. Cut off the bottom of alu rail 30 mm shorter than the frame opening, cut from the end opposite the of the armsystem. Insert the bottom slider into the alu rail before fastening the alu rail to the cill. 30 Fit of the reverse catch. This reverse catch will hold the sash so that the glass can be polished on the outside. The reverse catch is determined by the size of the sash and the desired polishing position. However the reverse catch bottom block should not potrude from the end of the alu rail. The sash is fitted into the frame and reversed to the desired polish position. The reverse catch will be placed to catch the bottom slider Markings are made through the bottom block screw holes and drilled 2 pieces Ø4.5 mm holes through the bottom rail. The reverse catch is fitted with 2 pieces 4 mm screws A B Fit of hardware 2 No:

73 Sideswing, 7 rebate Standard timber profile Hardware side X1 X2 Drill Ø2,5 mm Art. no. X1 X Sideswing hardware 164 mm 201 mm 264 mm 301 mm 364 mm 401 mm Drill Ø2,5 mm in the groove. Use X-dimensions from the table. Mark holes for the armsystem in both top and bottom of the sash. Secured the armsystem by 2x3,5 mm screw of min. 25 mm lenght Handle side Fitting of the arm No:

74 Sideswing, 7 rebate Standard timber profile The sash is pushed over the arm system and fastened with 3.5 mm screws of appropriate length. Fitting of restrictor art. no RH/ LH Sash sizes accordance table page. 4 Fitting of restrictor art. no RH/ LH Sash sizes accordance table page Glass to be fitted using the "Diagonal" glazing method. 106 Art. no (RH) / (LH) Points aways from the hinge Fitting of sash into frame No:

75 aiensidesving, 7 rebate sid3 4 Standard timber profile tenanceandlubricatuonofswinghardwarefortimber-/alucladt1 The following places to be lubricated at least once a year. If the gearing is placed in aggressive environment, lubricate when necessary. Use acid free oil of all places, except inside the alu-rail, use white vaseline. When dirty, wash the gear by using normal dishwasher detergent with neutral Ph value. 1: Top rail (oil) 2: Arm system connection/ rivet between the parts (oil) 2: Top- and bottom slider rivet (oil) 3: The bottom alu-rail gliding surface (vaseline) 4: Restrictor rivet (oil) 5: Bottom alu-rail sliding surface (vaseline) It is important to clean and lubricate the alu-rail sliding surface, this will ease the gearing movement. 2Mimberwind2 2 M-7 owsgarant Maintenance and lubrication No:

76 M-7 Friction brake (page 10-1) 10

77 Friction stay Standard profile 3 Art. no. Friction stay Sash width A Friction stay 344 mm mm 95 mm Friction stay 544 mm mm 150 mm Friction stay 744 mm mm 275 mm Vertical section Horizontal section Adjustable friction Fixed stop If other position must be used, drill a new hole and fasten. A 10 Fitting of friction stay No:

78 M-7 Restrictor (page 11-1) 11

79 Restrictor Standard profiles Countersunk screw 3,8-4,0 x L Restrictor Art. no RH Art. no LH This restrictor can be fitted into the side or into the bottom of the window The hook should be pointing aways from the hinge Frame Sash The windown is in open position RH restrictor shown The pin fitted so this its slightly below the opening in the hook Fitted into the side of window Fitted into the bottom of the window Restrictor No:

80 M-7 Accessories (page 12-1) 12

81 Accessories Standard profiles Countersunk screw 3,8-4,0 x L Guide block Art. no Support block Art. no RH Art. no LH Block for additional compression Art. no Security striker Art. no Guide- and support blocks No:

STRING LINES. If the frame is not fitted straight plumb and level the doors will not function correctly.

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