1 Bühler. Blending and mixing concepts for consistent flour quality and Bühler s flour services.

Transcription

1 1 Bühler Blending and mixing concepts for consistent flour quality and Bühler s flour services.

2 Agenda Benefits of flour blending Continuous flour blending system Flour mixing with batch mixer 4 Flour services 2 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

3 Agenda Benefits of flour blending Continuous flour blending system Flour mixing with batch mixer 4 Flour services 3 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

4 Benefits of flour blending. homogeneous and consistent flour quality tailor made flour according to bakers requirement Quick reaction time to individual customer requests Efficient way to produce a large variety of flours 4 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

5 Agenda Benefits of flour blending Continuous flour blending system Flour mixing with batch mixer 4 Flour services 5 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

6 Continuous flour blending system. Volumetric flour blending. Characteristics: High throughput at low invest Low space requirements Low variety and high quality Simple recipes 6 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

7 Continuous flour blending system. Gravimetric feeding with Graviscrew MSDR. Characteristics: Gravimetric dosing and metering with continuous weight recording Low installation height Rugged design Accuracy approx. 1.5% if calibrated with a scale 7 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

8 Graviscrew MSDR. Function as flow regulator. FC Dosing screw with frequency controller e.g. feeder screw Graviscrew MSDR weighing screw weight controller Flow regulator 8 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

9 Application of Graviscrew MSDR. Continuous blending flow regulation with weight recording. Flow regulator Graviscrew MSDR Homogenizer DPSD Easy upgrade of existing finished product silos 9 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

10 Differential dosing scales. Loss-in-weight principle with high accuracy MWBO for main components 1-60 m 3 /h MSDA for minor components m 3 /h MSDA for micro components dm 3 /h 10 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

11 Blending system with loss-in-weight feeder MWBO. Principle of continues blending system with differential dosing scales (accuracy of batch scales) 11 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

12 Agenda Benefits of flour blending Continuous flour blending system Flour mixing with batch mixer 4 Flour services 12 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

13 Batch blending plant. Where to use Capacities up to 40 t/h Ideal for large varieties of recipe changes Recipe with many components (macro, minor and micro components) 13 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

14 Overview batch mixing concepts. 3-stages blending with weigher 2-stages blending with integrated weigher 14 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

15 Bühler s new MRMA Sanimix. Achievement Paddle Mixer (MKMA-P) Chopper Mixer (MRMA-C) Application Dry mixes Specialty mixer with solids dissolution Useable volume 500l 1000l 2000l 4000l 15 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

16 High Sanitation. Smooth surface, no gaps, no pockets no corners All parts in stainless steel No product cross-contamination 16 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

17 Access for cleaning. Large service door Easy access to all areas inside the mixer Fast opening and closing Short cleaning time 17 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

18 Quick emptying time. Emptying time less than 20 sec Residue free discharge Mixer opening over the entire bottom length Bottom flap drive element are placed outside the mixing chamber (no contact with product) 18 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

19 Premix Mix line with 3 mixers. 19 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

20 Sanimix MRMA-4000-C. 20 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

21 Agenda Benefits of flour blending Continuous flour blending system Flour mixing with batch mixer 4 Flour services 21 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

22 Flour services. Tailor made flour. Equipment / Technology / Training Product improvements / Application / Training Process Technology Bühler flour services Flour Technology Total solution partnership 22 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

23 Bakery Innovation Center. 23 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

24 Flour blending plants. Benefits for the miller. Homogeneous and consistent flour Tailor made to customer requirements Specialty flour carry higher margins 24 Bühler Mixing concept for consisting flour quality / Walter Bruggmann GM37 / IAOM Jordan 2011

25 25 Bühler Key factors to drive efficiency in a flour mill Rabih Al Halabi