CONTENTS 1. STERN KEEPER CO., LTD Company Profile 1-2. Products 2. STERN TUBE SEAL TYPE-SKC

Transcription

1 目次 1 CONTENTS 1. STERN KEEPER CO., LTD Company Profile 1-2. Products 2. STERN TUBE SEAL TYPE-SKC 1

2 SK 1.STERN KEEPER CO., LTD. STERN KEEPER is alive in the sea. 2

3 SK 案内 1-1.Company Profile Name of Company: Stern Keeper Co., Ltd. Established: 4th April, Head Office: 4-36, Tsujido-Kandai 2-chome, Fujisawa, Kanagawa, Japan Capital: 25 million J.P. Yen. President: Mr. Kenichi Suzuki. Main Products: Stern keeper Type-SKC. Rudder Seal Type-SKR. Bulk-head Seal Type-SKH and SKH-Ⅱ. Main Stock Holder: Keeper Co., Ltd. (100%) Customer: Japanese government office ships, (Defense Navy ships, Coast Guard ships, Research ships, ice breaker) Training ships for universities and high schools. Major of Japanese shipyards, ship owners, marine engine makers and shaft makers. 3

4 SK 沿革 History 1968: 1977: 1980: 1983: 1988: 1989: As demanded, Keeper Co., Ltd. started to supply Viton rubber rings for oil lubricating stern tube seal. Developed water lubricating system stern tube seal. Supplied water lubricating seal for destroyer of Japan Maritime Self Defense Force. Supplied water lubricating seal for patrol vessel of Japan Coast Guard. Developed bulkhead seal assembly SKH Type. Independence from Keeper Co., Ltd. 4

5 SK 製品 1-2.Products 1 STERN KEEPER TYPE-SKC 2 SKS-BINDING 3 RUDDER SEAL TYPE-SKR 4 BULK-HEAD SEAL TYPE-SKH 5

6 SKC 型 1 STERN KEEPER TYPE-SKC We have a lot of reference not only government ships but passenger, car ferry, fishing boat and also work boats. Actually the shaft sleeve range is 65 to 736 mm in diameter. 6

7 SKS バインディング 2 SKS-BINDING SLEEVE SEAL RING SKS BINDING SHAFT SKS BINDING The SKS-BINDING is new type of corrosion preventive technique and it is applied to SHAFT KIND 1 propeller shafts in place of conventional Rubber Binding. The SKS-BINDING is special resin rework technique which is able to contribute to production cost reduction and reliability improvement. 7

8 SKR 型 3 RUDDER SEAL TYPE-SKR SEAL RING RUBBER SEAL RING RUDDER SHAFT CASING BAND 8

9 SKH 型 4 BULK-HEAD SEAL TYPE-SKH CASING SEA WATER TEFLON SHEET DRAFT PRESSURE SEAL RING Simple installation, maintenance free and long life durability. This seal is designed to work automatically under an emergency case only. Under normal condition, the seal does not work, once sea water invade either side of bulkhead, the pressure of sea water works just like switch. 9

10 目次 2 CONTENTS 1. STERN KEEPER CO., LTD Company Profile 1-2. Products 2. STERN TUBE SEAL TYPE-SKC 10

11 SKC 紹介 2.TYPE-SKC Simple design, easy installation and high performance. STERN KEEPER is the latest Stern-tube Sealing System of seawater lubrication type which is superseding conventional gland packing systems. STERN KEEPER is a successful fruit of our long years experience and advanced techniques which have resolved a number of problems and inconveniences with the mechanical seal type stern-tube sealing systems in the market today. New adaptation of Seal Ring that can be used its both ends and safety Contractible Seal for emergency replacement works etc are assuring easy handling reliable performance. With its advanced superior quality and simplified design STERN KEEPER offers safer, more practical and durable service in costsaving performance for modern marine application. 11

12 SKC 構造 2-1.Structure explanation 12

13 SKC 特長 Feature 1. EASY INSTALLATION Just mount all assembly parts passing through shaft and tighten screw bolts in order of that for Casing1, Band2 and Seal Ring 3.(Refer to the drawing in page 12) After piping, the installation sealing system is completed. 2. SPECIAL THRUST-LOAD HOLDING FACE ASSURES HIGHER PERFORMANCE The Rotating Seal Ring is made of the synthetic rubber developed specially for high sealing efficiency. Specially designed Thrust-load holding face placed on both end of Rotating Seal Ring keeps constant pressure on sealing face even if the shaft gives axial movement. 3. CONVENIENT SEAL RING AND SPARE ROTATING SEAL RING When the seal face is worn and water leakage increased, the function is renewed by using reverse face of the Seal Ring and replacing with the Rotating Seal Ring which mounted on the shaft as spare one. 13

14 SKC 特長 Feature 4. SPACE SAVING Designed compact and with minimized full length, the installation space is greatly saved. 5. CONTRACTIBLE SEAL WITH SAFETY PERFORMANCE Thick rubber Seal Ring is pressed to ward the shaft by air pressure and protect seawater invading in during the replacement works of Rotating Seal Ring. (Be sure not to have it contracted while the shaft is rotating.) 6. ELECTROLYTIC CORROSION PREVENTION To minimize electrolytic corrosion insulation bush and packing etc are used. 14

15 SKC 特長 Feature 7. NO WEAR ON SHAFT The shaft is never worn as there is no direct sliding portion in sealing unit against the shaft. 8. LOW MAINTENANCE COST In addition to less consumable assembly parts, the Seal Ring can be reused by re-grinding its worn surface. 9. INSTALLATION WITHOUT PULLING OUT SHAFT The Seal Ring and Rotating Seal Ring are available to be installed without pulling out the shaft. 15

16 SKC 配管 2-3.Piping Compressed Air RUBBER HOSE ISOLATION TUBE Water Supply STERN KEEPER 16

17 SKC バルブ操作 ( 通常 ) 2-4. Normal Operation of Valve 17

18 SKC バルブ操作 ( 非常 ) 2-4.Emergency Operation of Valve 18

19 SKC 取付要領 Attachment point Liquid packing is coated Bolt and nut in the above sketch are fastened in order of 1,2,3 19

20 SKC 取付要領 Attachment point Arrange the clearance A and perpendicularity a per shaft diameter in the table. Arrange pipes per pipe system drawing 20

21 SKC チェックアイテム Check Item Check during assembling Confirm that there is no damage or dent on the sleeve surface and the end face of stern tube boss. Anti-corrosing paint is coated smoothly on the designated area of sleeve. Liquid packing is coated on the end face of stern tube boss. The seal system is set so that T mark comes to upright position. Confirm that there is no mistake in direction of assembly parts. Sealing face and surface of sleeve are thinly coated with oil or grease. 21

22 SKC チェックアイテム Check Item Take care that no dirt or foreign matters enter into sealing system during assemble work. Confirm that there is no damage on sealing face and no step on spitted part of seal face. Confirm that there is no mistake on piping work. Confirm copper pipe is put through insulation bush and the then fixed on the hull. Hose made of rubber is used for water piping. 22

23 SKC チェックアイテム Check Item Check before operation Confirm that Contractible Seal is worked by compressed air. Confirm that the valve Aa1 is opened so that Contractible Seal is not activated. Confirm that there is no abnormal leakage. Confirm that cooling water is supplied into bearing and Seal Unit. Confirm that standing air in Seal Unit is let out from Plug. 23

24 SKC メンテナンス Maintenance Check Frequency Once a day Check Item Confirmation of water flow of cooling water along bearing. Confirmation of leakage volume. Confirmation of Seal Ring temperature. Countermeasure Confirm pressure on gauge of pipe. Optimum volume is 0~50l/day. If it exceeds this, take measure mentioned in in 4-5. FAILURE AND COUNTERMEASURE. Less than 50 is normal condition. When heat is raised up to the temperate nobody touches by hand, take measure mentioned in 4-5. FAILURE AND COUNTERMEASURE. 24

25 SKC メンテナンス Maintenance Check Frequency Once every three months After one year Check Item Confirmation of ANTICORROSING PLUG. Pressure gauge of VALVE UNIT SEAL RING ROTATING SEAL RING CONTRACTIBLE SEAL Countermeasure When scale of t part is less than 1mm(new one 10mm) replace with new one. If there are failure or damage, replace with new one. If there is leakage over 100l/day, re- grind it. If there is leakage over 100l/day, replace with new one. If pressure goes down abnormally, repeat to operate and turn off 4 or 5 times. 25

26 SKC メンテナンス Maintenance Check Frequency Check Item Countermeasure After two to three years SEAL RING ROTATING SEAL RING O RING CONTRACTIBLE SEAL VACUUM EJECTOR of VALVE UNIT Re-grind. Replace with new one. Replace with new one. If pressure goes down widely repeat to operate and turn off 4 or 5 times. If pressure fall doesn t recover, disassemble and clean it. Clean up the vacuum ejector. 26

27 SKC メンテナンス Maintenance Check Frequency Check Item Countermeasure In case of inspection pulling out the shaft. (After five years.) Seal Unit SEAL RING ROTATING SEAL RING CONTRACTIBLE SEAL O RING BAND WATER HOSE VACCUM EJECTOR of VALVE UNIT Anticorrosing paint Clean up every parts. Re-grind Replace with new one. Replace with new one. Replace with new one. Replace with new one. Replace with new one. Clean up the vacuum ejector. Take off old paint on the SLEEVE and TAR-EPOXY RESIN is painted on it. 27

28 SKC メンテナンス Maintenance Check Frequency Check Item Countermeasure If SLEEVE is re-grinded, you must take mentioned below. In case of inspection pulling out the shaft. (After five years.) SEAL RING ROTATING SEAL RING BAND Replace with new one. (new size) Replace with new one. (new size) Replace with new one. (new size) In case of dismantling Seal Unit. O RING, PACKINGS & HOSE. If there are failure or damage, it must be again replaced. 28

29 SKC 故障発生時 Failure and Countermeasure FAILURE Leakage is too much. CAUSE Wear of Rotating Seal Ring. Wear of Seal Ring. Cram up of sludge in sealing faces. Step-down difference in split part of sealing face. CONTERMEASURE Optimum leakage volume is 0~50l/day. Even if leakage is more than 500l/day, instant adjustment is not necessary. Volume of leakage would periodically increase or decrease, so you must wait about 3 days and if leakage dose not become smaller, then you take under mentioned measures. 1)Polish the worn sealing face of Seal Ring with a sandpaper. 2)If volume of leakage dose not decrease after above mentioned adjustment, you must replace Rotating Seal Ring and use reverse face of Seal Ring. When re-grinding of sealing face of Seal Ring is done, you must replace the Rotating Seal Ring. 3)Make difference in level of split type portion smoothly by using sandpaper. 29

30 SKC 故障発生時 Failure and Countermeasure FAILURE Temperature of Seal Ring is too high. CAUSE Cooling water is not supplied to the bearing. CONTRACTIBLE SEAL is contracted. Air is standing in Seal Unit. A Fishing net is wound around on the shaft. Sealing faces are not bedded in. CONTERMEASURE Check water tubing circuit (conjunction & valves) to confirm right water supply. Check compression air supply tubing to let air out of CONTRACTIBLE SEAL and stop air. Let air out of Seal Unit from PLUG. Remove fishing net. Open the PLUG and decrease sea water temperature in Seal Unit. Wait well bedding in effect of sealing face.(20~30hr). Pouring on sealing parts with cool water from outside is fairly effective in cooling. 30

31 SKC 取付実績 2-9.Supply Record Type-A Type-B&BⅡ 30ships 340ships Type-C 2200ships Naval fleet 200ships Fishing boat 700ships Cargo boat 1150ships Ferry 150ships 31

32 SKC 型式承認 Class Approval JG: Japanese Government NK: Nippon Kaiji Kyokai ABS: American Bureau of Shipping BV: Bureau Veritas CCS: China Classification Society KR: Korean Register of Shipping RS: Russian Maritime Register of Shipping Under an application LR: Lloyd's Register of Shipping 32

33 SK 得意先 Main Customer Japan Maritime Self Defense Force Japan Coast Guard Japan Meteorological Agency Fisheries Agency Mitsubishi Heavy Industries Mitsui Engineering Ishikawajima-Harima Kawasaki Shipbuilding Universal Shipbuilding Niigata Akasaka Hanshin Daihatsu Yanmar Kamome propeller Nakashima propeller COSCO (ZHOUSHAN) SHIPYARD 33

34 終了 THANK YOU 34