A perfect fit! Made-to-measure biogas units worldwide.
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1 A perfect fit! Made-to-measure biogas units worldwide.
2 A COMPANY OF THE BIG DUTCHMAN GROUP BD AgroRenewables GmbH & Co. KG P.O. Box 1163 D Vechta Tel. +49 (0) Fax +49 (0)
3 Proven expertise There are plenty of companies building biogas units, but only one with our name. As part of the Big Dutchman Group, we know what agricultural and industrial customers want. In more than 100 countries across five continents, the name Big Dutchman is synonymous with lasting quality, fast service and unparalleled expertise. Ever since the word go, our innovations have been pivotal in shaping modern agribusiness. And our highly qualified people work day in, day out to ensure that it stays that way. Anything but standard No two peas in a pod are exactly identical. Likewise, the requirements for every efficient biogas operation are different. We have learned this through many years of experience and would not attempt to sell you something with bells and whistles you don t need. Our made-to-measure systems are geared specifically towards your on-site conditions. We deliver reliable, cost-effective solutions exactly the kind of thing you would expect from a company of the Big Dutchman Group. Strong partner To ensure that you get the perfect unit concept for your specific requirements, we do not rely exclusively on our own know-how. Where necessary we bring in competent partners to assist with planning, permit procedures or assembly. By doing so we guarantee that our biogas units are exactly what you would expect from us right down to the last detail. Uwe Heider Managing Director Hermann Gößling Managing Director
4 Intelligent unit concepts From a single 365 kw agricultural unit to a 5 MW industrial project, from a NawaRo or waste disposal unit to a digestate separation or drying unit: we offer reliable total solutions that are tailored specifically to your needs anywhere in the world. Thanks to our international experience, proven, robust technology and highest quality right down to the last detail, we have an impressive list of reference units with a wide range of capacities. At Big Dutchman we have a reputation to live up to. So it goes without saying that we offer the complete package from detailed planning, turnkey unit construction and technological and bioprocess support through to long-term after sales service. We don t leave you on your own!
5 Made-to-measure biogas units worldwide 5
6 Service portfolio Professional planning Personal expert advice Feasibility study Financing concepts by qualified experts Turnkey installation Detailed design and construction progress planning Applying for permits Handling paperwork Starting up and commissioning Individual instruction on the use of the unit Long-term after sales service Technical support Bioprocess advice Routine maintenance Servicing Optional extension
7 Made-to-measure biogas units worldwide 7
8
9 Input systems
10 Input systems Different input substrates need different input systems. That is why we do not rely on a standard system to fill your biogas unit that will end up costing you money. To produce an accurate, reliable dosage for your unit, we create a solution that is perfectly tailored to your needs and guarantees high yields. But that does not mean you are tied down forever. Our input systems are so flexible that they can be adapted retrospectively at any time. From side feed to top feed to roof feed, and from vertical mixer to high-performance spiral conveyor to pump system, all our components are hard-wearing and effectively protected against corrosion, so you can always count on low energy use and a long service life.
11 Made-to-measure biogas units worldwide 11
12 Input systems
13 Made-to-measure biogas units worldwide 13
14
15 Our tanks
16 Our tanks From Siberian cold to tropical heat, from a farm unit to an industrial project, the profitability of your biogas unit depends in no small part on the tanks you use. So our product range does not just feature three standard models for you to base your unit round. Instead, we calculate precisely which tanks you will need to achieve optimum mixing and heat transfer in order to guarantee high decomposition rates. Our tanks are almost endlessly scalable, so you can be sure that they will be perfect for the conditions on your site. We design our systems with the focus on minimising energy consumption and maximising compactness even in systems with large fermenting volumes.
17 Made-to-measure biogas units worldwide 17
18 Our tanks
19 Made-to-measure biogas units worldwide 19
20
21 Our agitators
22 Our agitators Your biogas unit will produce maximum yields when all the components are perfectly matched, thus ensuring optimum availability. So we always design our systems with a high degree of operational reliability and low-maintenance components. And that applies particularly to the agitator. Your substrate must be properly and reliably mixed in order to ensure stable biological operation. Only then can you be sure to obtain a consistently high gas quality. Our experts know whether you would be best served with our innovative central agitator technology with large impeller agitators or a submersible agitator. We make sure the agitator is the right size and that it uses as little energy as possible.
23 Made-to-measure biogas units worldwide 23
24 Our agitators
25 Made-to-measure biogas units worldwide 25
26
27 Heating systems
28 Heating systems Because they are so well insulated, our biogas units are suitable for use both in areas with extremely high ambient temperatures and in very cold climate zones. Nonetheless, you will need a heating system that ensures fast and efficient heat transfer. After all, in these times of high substrate costs you will want to make optimum use of the gas potential. Whether the digestion process is mesophilic or thermophilic, we get the heat right where it is needed: in the substrate. And whether this can be done more efficiently with an interior heating system or an external heat exchanger is not a matter of principle for us. We calculate in advance exactly which system fits better into your overall biogas unit concept.
29 Made-to-measure biogas units worldwide 29
30 Heating systems
31 Made-to-measure biogas units worldwide 31
32
33 References
34 Biogas Brunn Betriebs GmbH & Co. KG Postcode Location... Brunn bei Dosse Country... Germany Year of construction Input materials... Maize silage, cattle slurry Heat utilisation concept... Output kwel
35 Made-to-measure biogas units worldwide 35
36 Biogas Altbarnim Betriebs GmbH & Co. KG Postcode Location... Neu Trebbin (Altbarnim) Country... Germany Year of construction Input materials... Maize silage, cattle slurry Heat utilisation concept... Cattle and pig sheds Output kwel
37 Made-to-measure biogas units worldwide 37
38 Semlow Biogas GmbH & Co. KG Postcode Location... Semlow Country... Germany Year of construction Input materials... Maize silage, sow slurry Heat utilisation concept... Sow sheds Output kwel
39 Made-to-measure biogas units worldwide 39
40 MP Biogas GmbH & Co. KG Postcode Location... Wense Country... Germany Year of construction Input materials... Maize silage, pig slurry Heat utilisation concept... Homes, pig sheds Output kwel
41 Made-to-measure biogas units worldwide 41
42 Weytec B. Weyhausen Postcode Location... Kirchhatten Country... Germany Year of construction Input materials... Maize silage, turkey manure,... cattle slurry Heat utilisation concept... Turkey houses Output kwel
43 Made-to-measure biogas units worldwide 43
44 Rolnická a.s. Králíky Postcode Location... Nový Bydzov Country... Czech Republic Year of construction Input materials... Maize silage, grass silage, grain,... cattle slurry Heat utilisation concept... Homes, cattle sheds Output... 1,800 kwel
45 Made-to-measure biogas units worldwide 45
46 Valorizzazione Ambientale s.r.l. Postcode Location... Vigevano Country... Italy Year of construction Input materials... Maize silage, dairy cattle slurry Heat utilisation concept... Output kwel
47 Made-to-measure biogas units worldwide 47
48 Vorm Placken Biogas Westrittrum GmbH & Co. KG i. G. Postcode Location... Grossenkneten Country... Germany Year of construction /2010 Input materials... Maize silage, turkey manure,... cattle slurry Heat utilisation concept... Turkey houses Output kwel
49 Made-to-measure biogas units worldwide 49
50 Biogas Lichterfelde Betriebs GmbH & Co. KG Postcode Location... Schorfheide (Lichterfelde) Country... Germany Year of construction /2010 Input materials... Maize silage, grass silage,... cattle manure Heat utilisation concept... School and swimming pool Output kwel
51 Made-to-measure biogas units worldwide 51
52 Biogas Dorum GmbH & Co. KG Postcode Location... Dorum Country... Germany Year of construction Input materials... Maize silage, grass silage,... cattle manure, cattle slurry Heat utilisation concept... Homes Output kwel
53 Made-to-measure biogas units worldwide 53
54 Biogas Kruge Betriebs GmbH & Co. KG Postcode Location... Falkenberg (Kruge) Country... Germany Year of construction Input materials... Maize silage, poultry manure Heat utilisation concept... Cattle and pig sheds Output kwel
55 Made-to-measure biogas units worldwide 55
56 Biogaz Agri Sp. z.o.o. Postcode Location... Mirkow Country... Poland Year of construction Input materials... Pig slurry Heat utilisation concept... Pig sheds Output kwel
57 Made-to-measure biogas units worldwide 57
58 Biogasanlage Tierzucht Gut Losten GmbH Postcode Location... Losten Country... Germany Year of construction Input materials... Maize silage, grass silage,... grain, pig slurry Heat utilisation concept... Pig sheds Output kwel
59 Made-to-measure biogas units worldwide 59
60 TMZS Biogas GmbH Postcode Location... Melle/Wellingholzhausen Country... Germany Year of construction Input substances... Maize silage, chicken manure,... CCM, green rye Heat utilisation concept... Chicken houses, wood-drying Output kwel
61 Made-to-measure biogas units worldwide 61
62 Biogas Ueffeln Betriebs GmbH & Co. KG Postcode Location... Bramsche (Ueffeln) Country... Germany Year of construction Input materials... Maize silage, pig slurry Heat utilisation concept... Swimming pool, homes Output kwel
63 Made-to-measure biogas units worldwide 63
64 Erste bis Fünfte Biogas Falkenhagen Betriebs GmbH & Co. KG Postcode Location... Falkenhagen Country... Germany Year of construction Input materials... Maize silage, cattle slurry Heat utilisation concept... Feed factory Output... 2,685 kwel
65 Made-to-measure biogas units worldwide 65
66 EL Energiepark Landegge GmbH & Co. KG Postcode Location... Haren Country... Germany Year of construction Input materials... Maize silage Heat utilisation concept... Maize-drying, wood-drying Output kwel
67 Made-to-measure biogas units worldwide 67
68 A COMPANY OF THE BIG DUTCHMAN GROUP BD AgroRenewables GmbH & Co. KG P.O. Box 1163 D Vechta Tel. +49 (0) Fax +49 (0) Layout, composition, prepress: Photos: Matthias Niehues, Title: shutterstock.com/jeans label saiko3p, Page 8 fotolia.de/kanne auf der wiese Thomas Müller, Page 14 fotolia.de/flohmarktartikel crimson, Page 20 aboutpixel.de/o.w. regine schöttl, Page 25 fotolia.de/leader of the Pack Stijn, Page 32 fotolia.de/index cards Scott Waby BD AGRO: Page 45, 47, 57, 59, 63, 65
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